OLIVTE Weld Positioner for Sale

OLIVTE offers weld positioners for sale for all welding applications. depending on your requirements, you can choose from our diverse line of weld positioners with different speeds and various sizes - from bench top weld positioners to 85,000 lb capacity weld positioners. You can also purchase multiple welding positioner models from OLIVTE, as well as specific features, accessories and other related components such as speed controls, fixture chucks and directional foot pedals. Pipe welding operations can be aided by welding automation tools.

Light Duty Weld Positioner for Sale

Welding positioning facilities or weld positioners are machines that typically have rotating parts to facilitate welding operations on shaped parts. While some devices allow 360 degrees of rotation, other accessory tools are highly adjustable. Most manual welders require repositioning of the weld material to a more comfortable range or may force the welder to operate in restricted or uncomfortable movements that do not support the range required to complete the job. We sell these welding positioners to countries and regions such as Europe and the U.S.A. Please send us a message if you need them.

Parameters to meet working requirements

Horizontal loads from 50 kg (approx. 110 lbs.) to 300 kg (approx. 661 lbs.) are available to meet the working requirements of most European and American customers. (OLIVTE also offers accessories for larger loads)

HBJ-S Pipe Welding Positioner - Click to view optional configurations

HBJ-CNC Automatic Welding Positioner - Click to view optional configurations

Weld Positioner

The weld positioner prevents worker fatigue by allowing the operator to remain in one position, synchronized to remain horizontal. In most cases, one person can operate these machines. This method provides high quality welds as no stand-up welding is required, thus increasing productivity. Welding positioning equipment is not only ideal for welding large assemblies, but can also be used for smaller projects. Tube welding positioners used in conjunction with tube holders are used for welding long tubes and pipe rotations. While rotary turntable positioners are the most common type, other custom positioning machines such as head and tailstock positioners, vessel assembly rollers and growline systems have been created for specific large welding projects. Welding positioners are commonly used in automated pipe welding cells and submerged arc welding configurations.

Benefits from the Weld Positioner

Welding positioners play a crucial role in optimizing welding processes, offering numerous advantages over traditional welding methods. Their versatility, safety benefits, and ability to optimize space and material accessibility make them invaluable tools in modern welding practices. Embracing welding positioners can undoubtedly lead to more efficient and successful welding projects, setting businesses apart from the competition and ensuring top-ranking results in the welding industry.

Reduced Welder Fatigue

Improved Welding Quality and Precision

Simplified Welding for Complex Jobs

Enhanced Operational Speed

Increased Productivity

Versatile Functionality

Improved Workshop Safety

Optimized Use of Space

Better Access to Welding Materials

Reduced Rejection Rates

Maximum Weld Deposition Rate

How the Weld Positioner Works

Welding positioners, regardless of the project's scale, operate on the same fundamental principles. By using fixtures or bolts, operators secure the base product or workpiece onto the welding positioner. Once the machine firmly holds it in a flat position, welders can mechanically change its orientation, allowing them to approach the welding joint from a more comfortable angle. This process enables the addition of subcomponents or parts without interrupting the welding process, and it eliminates the need for complex maneuvers to position the welding torch securely.

How Welding Positioners Improve Efficiency in Welding Projects

Welding positioners play a pivotal role in enhancing efficiency and productivity in welding projects. By utilizing these ingenious devices, welders can optimize their workflow and achieve remarkable results. Here are some ways in which welding positioners improve efficiency:

1. Enhanced Accessibility and Comfort

With welding positioners, welders can adjust the workpiece's orientation to suit their comfort and accessibility. This ergonomic advantage allows them to reach challenging welding points with ease, reducing fatigue and potential mistakes. As a result, the quality of welds improves significantly, ensuring a durable and reliable final product.

2. Continuous Welding Process

One of the significant benefits of welding positioners is their ability to support continuous welding. As the workpiece can be adjusted without interrupting the welding process, welders can seamlessly add subcomponents or parts as needed. This uninterrupted flow ensures a smooth and efficient welding operation.

3. Time-Saving

By eliminating the need for intricate torch positioning, welding positioners save valuable time during the welding process. Welders can quickly and precisely position the welding gun or torch, reducing time spent on rework and adjustments. This time-saving aspect translates to higher productivity and faster project completion.

4. Consistent Weld Quality

Welding positioners contribute to consistent weld quality by allowing welders to maintain a steady hand during the welding process. The controlled positioning ensures uniform heat distribution and weld penetration, leading to welds with superior strength and integrity.

5. Versatility and Adaptability

Welding positioners are available in various configurations, accommodating a wide range of workpiece sizes and shapes. This versatility allows welders to handle diverse projects efficiently, increasing the overall capabilities of a welding shop or manufacturing facility.

Choosing the Right Welding Positioner for Your Needs

Selecting the appropriate welding positioner is crucial to ensure seamless integration into your welding process. Consider the following factors when choosing a welding positioner:

1. Weight Capacity

Determine the maximum weight capacity required for your projects. Ensure the welding positioner can handle the heaviest workpiece you anticipate working with, as exceeding its capacity can lead to equipment failure and safety risks.

2. Rotational Speed and Torque

The rotational speed and torque of the welding positioner play a vital role in determining its efficiency. Higher rotational speed allows for quicker adjustments, while adequate torque ensures stability during the welding process.

3. Control Mechanism

Choose a welding positioner with an intuitive and user-friendly control mechanism. A well-designed control interface simplifies the operation, reducing the learning curve for operators and optimizing productivity.

4. Footprint and Space Requirements

Consider the available space in your welding setup. Opt for a welding positioner that fits well within your workspace without causing obstructions or hindering other operations.

5. Safety Features

Prioritize safety by selecting a welding positioner with essential safety features such as overload protection, emergency stop, and secure clamping mechanisms. Safety should always be a top concern in welding operations.

Welding positioners are indispensable tools that revolutionize the welding process, improving efficiency, productivity, and weld quality. By understanding their working principles and choosing the right positioner for your needs, you can optimize your welding projects and achieve outstanding results. Embrace the advantages of welding positioners and take your welding capabilities to new heights.

Proper use of the Weld Positioner

Safety should be the primary consideration when using a welding turntable, whether it is a floor standing or bench top welding positioner. The welding table should be fixed to a stable surface, ensuring that it remains in a horizontal position. In addition to clamping the workpiece, a quality positional weld provides some rigidity and resists welding stresses and prevents displacement of the joint edges. The stationary torch must be fixed to an adjustable fixture.

During the welding process, the weld positioning equipment must be connected to ground current to avoid damage to electrical components. It is critical to use the welding positioner according to the manufacturer's specifications. Before starting a welding operation, consult specification sheets and manuals regarding size, load, speed requirements, and which operations they can handle.

Contact OLIVTE Welding Automation Experts

Our welding automation experts have extensive experience in designing and customizing welding automation installations for various industries. If you have any questions, please feel free to contact us. Welding automation significantly improves weld quality, speeds up production and increases worker safety. Contact the experts today, we will get back to you in 24 hours and soonest reply within 10 minutes.