What Is a Welding Rotator?

The welding rotator is auxiliary welding equipment. It uses the friction between the welding workpiece and the roller to drive the cylindrical (or conical) welding workpiece to rotate. The welding rotator is often used in combination with the welding manipulator. It can weld the inner and outer longitudinal seams and inner and outer circumferential seams of cylindrical workpieces.

The welding rotator is composed of a base, a power driving device, a driving roller, and a driven roller. The welding rotator mainly uses a driving device to perform the operation of the active rotator, and friction occurs between the active rotator and the cylindrical workpiece. This friction force can mainly drive the rotation of the workpiece, thereby realizing effective displacement. The inner and outer circumferential seams and the inner and outer longitudinal seams of the cylindrical workpiece are in the horizontal position where welding is needed, and the welding manipulator can realize the automatic welding work. This can not only improve the welding quality to the greatest extent but also effectively improve work efficiency.

Why does the workpiece move on the welding rotator?

When using a welding rotator, the rotator and the weldment are round, the length is the same, and the axis is parallel, which will not cause movement. If one of the rollers of the roller frame is broken, the selection of the workpiece on the roller frame may cause movement. Of course, if the shape or size of the workpiece is irregular, it will also cause movement. This is because the axis of the rotator is not parallel to the axis of the workpiece.

What are the effects of using welding rotators on the processing quality?

During the welding process, a welding rotator is used to complete related operations. The design and production of the rotator frame adopt advanced technology, and at the same time, the application purpose is realized through the automatic tracking system, so that the positioning is more accurate. When the roller rack is used for processing and production, the process design can be carried out according to the operation requirements, so that the roller rack can better meet the needs of the industry.

Welding Rotator

Any problems encountered in the processing and production process can be analyzed, controlled, and adjusted by appropriate methods. In addition, the proper process parameter test of the welding rotator can make the parameter setting more reasonable, make the processing operation consistent with the equipment setting, and achieve a better operation control effect.

When processing by a welding rotator, the welding process is more stable and reliable. It can reduce the probability of failure, and can also achieve a good isolation effect, preventing air from entering the equipment, and the equipment will not be affected by the high-temperature environment.

The use of welding rotators can improve the quality of processing operations. Make the product processing and production effect more reasonable and achieve a more ideal application effect.

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