Advantages Of Welding Robots In Automated Production

Advantages Of Welding Robots In Automated Production

From the birth of robots to the present, the most commonly used field is welding. Welding manipulator manufacturers believe that as advanced welding equipment, its application has been vigorously promoted, which is an important sign that China's welding industry has entered the era of automation. With the advancement of science and technology, people's requirements for welding quality are getting higher and higher. Automated production requires reducing manpower, improving product consistency, and improving product quality, making it more suitable for mass production, reducing production costs, and improving production efficiency. When manual welding is affected by objective and subjective factors such as technical level, fatigue, responsibility, and physiological limits, it is difficult to maintain the stability and consistency of the welding work for a long time.

In addition, due to poor welding working conditions, fewer people are willing to engage in manual welding, and there is a tendency for a shortage of skilled workers. It can be said that the welding manipulator largely meets the requirements of welding automation. The advantages of automated production can be summarized as follows:

(1) Stability and improvement of welding quality to ensure its uniformity. Welding parameters such as welding current, voltage, welding speed, and dry elongation have a decisive influence on the welding effect. When using robot welding, the welding parameters of each weld are constant, and the quality of the weld is less affected by human factors, which reduces the requirements for the operation technology of the workers, so the welding quality is stable. In manual welding, the welding speed and dry elongation have changed, and it is difficult to achieve uniform quality.

(2) Improve working conditions. With robot welding, workers only need to load and unload the workpiece, away from welding arcs, fog, and splashes.

(3) Improve labor productivity. The robot can continuously produce for 24 hours. With the application of high-speed and high-efficiency welding technology, the use of robotic welding has further improved welding efficiency.

(4) The product cycle is clear and it is easy to control the product output. The production cycle of the robot is the same, so the production plan is very clear.

(5) Shorten the product transformation and replacement cycle and reduce the corresponding equipment investment. The welding automation of small-batch products can be realized. The biggest difference between the manipulator and the special machine tool is that the program can be modified to adapt to the production of different workpieces.

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