Welding Rotator
The welding rotator is composed of a base, a power drive device, a drive, and a driven roller. The welding rotator mainly uses a driving device to operate the active rotator, and friction occurs between the active rotator and the cylindrical workpiece. This friction is mainly to drive the workpiece to rotate, so as to achieve effective displacement. Place the inner and outer circumferential welds and the inner and outer longitudinal welds of the cylindrical workpiece at the horizontal position where welding is required, and the welding manipulator can realize automatic welding. This can not only maximize the welding quality but also effectively improve work efficiency.
The welding rotator is auxiliary welding equipment. It uses the friction between the welding workpiece and the roller to drive the cylindrical (or conical) welding workpiece to rotate. The welding rotator is often used in combination with the welding manipulator. It can weld the inner and outer longitudinal welds and the inner and outer circumferential welds of cylindrical workpieces.
During the welding process, the welding rotator will be used to complete the related operations. The design and production of the rotating frame adopt advanced technology, and at the same time, the application purpose is realized through the automatic tracking system, so that the positioning is more accurate. When the roll stand is processed and produced, the process design can be carried out according to the operation requirements, so that the roll stand can better meet the needs of the industry.
Any problems encountered during processing and production can be analyzed, controlled, and adjusted through appropriate methods. In addition, the proper process parameter test of the welding rotator can make the parameter setting more reasonable, make the process operation consistent with the equipment set, and achieve better operation control effects.
When the welding rotating device is used for processing, the welding process is more stable and reliable. It can not only reduce the probability of failure, but also achieve a good isolation effect, prevent air from entering the equipment, and the equipment will not be affected by the high-temperature environment.
The use of welding rotators can improve the quality of processing operations. Make the product processing and production effect more reasonable and achieve a more ideal application effect.
Maintenance of welded rotor
1. This welding rotator needs to be cleaned before use. In addition to avoiding aging, rubber rollers should also be kept away from oil and heat. It is best to have a specific person to run and keep this gadget.
2. Before starting, the reducer should be filled with a large amount of 30 # oil, and 30 # oil should also be filled when the ambient temperature is below 0°C.
3. The oil in the reducer needs to be completely replaced after the first month of use, and the engine oil can be replaced every six months thereafter.
4. The roller bed cannot be used as a welding ground to ensure that the bearings are not damaged.
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